Red Canadian Leaf custom sublimated team apparel by Versus Canada

THE PLAYBOOK

Jersey Fabrics and Materials: What a Great Sublimated Jersey Is Made Of

July 17, 2026

Jersey Fabrics and Materials: What a Great Sublimated Jersey Is Made Of

Two jerseys can look identical on screen and feel completely different in your hands. The difference is the fabric and how it is built. Here is what goes into a good sublimated jersey and what to look for so your team gear performs and lasts.

Why polyester is the base

Every sublimated jersey starts with polyester. It is the only fabric family that holds sublimation ink, and it happens to be the right choice for sport anyway. Polyester is light, dries fast, resists shrinking and wrinkling, and pulls sweat away from the skin so it can evaporate. That moisture wicking is what keeps players cool and the jersey from getting heavy during a game.

The common knits

Polyester gets knitted into different structures, and each has a job.

  • Interlock: A smooth, slightly heavier knit with a clean surface on both sides. It takes fine detail well and has a premium feel, which is why it suits hockey and structured jerseys.
  • Air knit and bird eye mesh: A lighter knit with tiny ventilation holes across the surface. It breathes more and works well for soccer, basketball, and anything played in the heat.
  • Micro mesh: An open mesh often used for basketball and panels where airflow matters most.
  • Poly spandex blends: Added stretch for a closer, athletic fit where players need range of motion.

Fabric weight

Weight is measured in grams per square metre, or GSM. Lighter fabric breathes more and feels cooler. Heavier fabric feels more substantial and structured and can be more durable. Neither is better on its own, it depends on the sport and the climate. A summer slo pitch jersey wants a lighter breathable knit, while a hockey jersey can carry a heavier interlock.

Stitching and construction

The fabric is only half the story. Look at how the jersey is put together. Reinforced seams, tidy stitching, and clean collar and cuff finishing are what separate a jersey that survives a season from one that frays after a few washes. Because we sublimate the panels before sewing, the design runs right to the seams with no gaps, and the construction is built to take real use.

How fabric affects your design

Colours can read slightly differently across knits because of surface texture and how open the weave is. A dense interlock shows crisp, saturated detail, while an open mesh softens fine lines a touch. It is worth keeping in mind when you plan small text or thin outlines. We flag anything that will not reproduce cleanly before we print, so there are no surprises.

Matching fabric to your sport

You do not have to memorise any of this. When you tell us the sport, we match the jersey to a fabric that fits how it is played, from hockey to soccer to basketball. Every option is polyester built for sublimation, so your design stays sharp and the jersey holds up.

Ready to build your team jerseys?

Send us your idea and we handle the design, production, and delivery from there. No minimums, no design limits, and fast Canadian made turnaround. Request your quote and we will take it from there.

Keep reading

THE MORE YOUR KNOW

CHECK OUT OUR OTHER ARTICLES AND BLOGS

Looking for custom slow pitch tips, team apparel ideas, uniform design inspiration, and industry insights? Welcome to The Playbook, the official blog of Versus Canada.

The Playbook is your resource for everything custom team apparel. From slow pitch jersey trends and team branding ideas to tournament preparation, apparel buying guides, and uniform design inspiration, our articles are designed to help teams look better, play harder, and build stronger team identities.

Whether you’re ordering your first set of custom slow pitch jerseys, exploring custom hoodies and team apparel, or searching for new design ideas for next season, you’ll find practical advice and real-world examples from teams across Canada.

Browse our latest articles, discover new trends in custom sports apparel, and stay up to date with the latest insights from the team at Versus Canada.

Read more articles from The Playbook below.

What to Consider When Buying Custom Team Jerseys

What to Consider When Buying Custom Team JerseysBuying jerseys for a team is a real spend, and the details decide...

How to Fit a Team Jersey: The Complete Sizing Guide

How to Fit a Team Jersey: The Complete Sizing GuideOrdering for a whole team is easier when everyone measures the...

Sublimation vs Screen Printing vs Heat Transfer for Jerseys

Sublimation vs Screen Printing vs Heat Transfer for JerseysThere are three common ways to put a design on a jersey,...

How to Design Custom Jerseys

How to Design Custom Jerseys (Step-by-Step for Beginners) Designing custom jerseys can seem overwhelming if you have never done it...

Jersey Fabrics and Materials: What a Great Sublimated Jersey Is Made Of

Jersey Fabrics and Materials: What a Great Sublimated Jersey Is Made OfTwo jerseys can look identical on screen and feel...

Custom Jersey Design Ideas That Actually Work

Custom Jersey Design Ideas That Actually WorkA great jersey design is not about cramming in every idea. It is about...

How to Care for Sublimated Jerseys So They Last

How to Care for Sublimated Jerseys So They LastA sublimated jersey is built to last, because the design is dyed...

Names, Numbers, and Logos: Building Your Jersey Set

Names, Numbers, and Logos: Building Your Jersey SetThe design gets the attention, but names, numbers, and logos are what make...

Do I need a vector file?

Why Can't You Use My Logo? Common File Problems Explained One of the most common questions we hear is: "Why...

Pantone vs CMYK vs RGB: What You Actually Need to Know for Printing Jerseys

Pantone vs CMYK vs RGB: What You Actually Need to Know for Printing Jerseys If you have ever ordered custom...

Pantone vs CMYK vs RGB:

Pantone vs CMYK vs RGB: What You Actually Need to Know for Printing Jerseys If you have ever ordered custom...

Can You Use Canva to Design Custom Jerseys?

Can You Use Canva to Design Custom Jerseys? (What Works and What Doesn't) Canva has become one of the most...

How to Order Custom Jerseys in Canada, Step by Step

How to Order Custom Jerseys in Canada, Step by StepOrdering custom jerseys sounds like a big job, but it is...

How Sublimation Printing Works for Custom Jerseys

How Sublimation Printing Works for Custom JerseysSublimation is the reason a Versus jersey can carry a full colour design, gradients,...

How to Choose Team Colours for Your Jersey

How to Choose Team Colours for Your JerseyColour is the first thing anyone notices about a jersey, from the stands...

NO BOTS. NO AUTOMATED REPLIES.

JUST OUR TEAM HELPING YOURS.